services

System Integration

Principal Technology's multi-discipline engineering departments combined with in-house control systems, fabrication, and manufacturing capabilities create a comprehensive System Integration ecosystem that provides single-point responsibility to execute our customer's most creative and demanding projects.

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schematic drawing
Electrical engineer using digital multi-meter measuring equipment to checking electric current voltage at circuit breaker and cable wiring system in main power distribution board. Electrical engineer using digital multi-meter measuring equipment to checking electric current voltage at circuit breaker and cable wiring system in main power distribution board.

“System Integration” can mean as many different things as there are different industries that need to bring disparate sub-systems together.

For us, it was an easy decision back in 1999 to expand our engineering services business to include controls and packaged equipment fabrication. We founded Principal Technology to provide sound engineered designs across multiple technical disciplines to produce efficient Integrated Solutions.

Our System Integration and Fabrication (SI&F) group provides custom-engineered, design-build, and build-to-print control systems and packaged equipment solutions for a broad industrial portfolio, from simple PLC Control Panels for water supply, pump, and filtration packages to complex Safety Instrumented Systems, Burner Management, and integrated Fuel Train packages.

In addition to our custom-engineered capabilities, our pre-engineered systems function as building blocks to efficiently meet many of our customer’s complex control challenges without the expense of “starting from a clean sheet of paper.”

Principal Technology, Inc. is a UL-certified engineering and fabrication company for Industrial Control Panels for general purpose, hazardous locations, and explosion-proof applications.

expertise

Automation & Control Systems

The tightly integrated engineering, system integration, and fabrication professionals at Principal Technology allow us to support diverse project scopes for a broad range of clients in various market sectors. Design-Build, Build-to-Print; cold-hardware, or turn-key logic development, configuration, testing, and anything in between, our project team is accustomed to tailoring our product and service offerings to meet our client's specific project needs.

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Safety & Specialty Systems Support

Principal Technology's design team has over two decades of experience supporting our client's safety system challenges. Our System Integration group can build and test your safety control system to manufacturers and industry standards - or- our engineering team can complete a turn-key safety system design for your application.

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PLC/PAC System Integration

Our engineers, designers, and panel builders have experience with all major PLC, PAC, and DCS manufacturers. Our project portfolio includes Allen Bradley SLC and Logix Families; Schneider Modicon, Triconex, and Foxboro; Siemens SIMATIC; Fisher Delta V and ROC platforms.

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SCADA System Integration

The traditional architecture of Supervisory Control and Data Acquisition (SCADA) systems has evolved a bit since we started PTI two decades ago. Our project portfolio includes numerous projects where our engineering and system integration teams have developed solutions to streamline our clients' day-to-day operations by integrating their data streams using traditional local control, wireless networking, and remote SCADA technologies.

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Control Panel Systems

Principal Technology's System Integration group produces control panels and automation control systems that support the operations of our diverse industrial clientele. Our project portfolio ranges from simple relay or small PLC-based annunciator panels to complex process control and safety instrumented systems (SIS).

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Electrical Power Systems

Electrical power systems of almost any type... from simple motor starters, electric heater power and control (HPP), variable frequency drives (VFDs), to advanced "smart" Motor Control Centers (MCCs)... Principal Technology's licensed engineers and System Integration & Fabrication group have the credentials, experience, and capabilities to take your project from Permit to Power-On.

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Engineered Systems

Providing efficient engineered solutions remains a cornerstone of our Mission and Vision from when we founded Principal Technology in 1997. This goal usually requires more than just a Control Panel. PTI has a tightly integrated multi-discipline team of engineers, designers, and fabrication professionals under one roof to support this goal.

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SCADA as a Service

Cloud Hosted SCADA and SCADA-as-a-Service platforms provide small and midsized operators security, hardware, software, and network management capabilities that parallel that of larger companies with dedicated IT departments.

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engineered solutions

our work

compressor station

Compressor Station Engine Control System

PTI is proud to work with a variety of industry partners. This multi-year, multi-project relationship provided a unique opportunity to collaborate with our customer’s engineering department to design and build a semi-standard engine automation system. Our work merged our client’s technology and know-how with PTI’s engineering and control panel manufacturing capabilities to produce a branded control system to support their engineered products business unit.  

Modular Process Control and Safety Control System

Modular Process Control and Safety Control System

PTI engineers and system integration group have the experience to tackle small stand-alone packaged control systems to large-scale plant-wide automation systems.  This project included both the safety shutdown system and the process control system integrated into a single modular e-house that housed the unit’s motor control center.  The system was designed and fabricated in Plano, Texas, and shipped to the end-user.  

The pre-shipment Factory Acceptance Testing (FAT) included a fully hardwired function test and design review with our client’s engineering, operations, and maintenance stakeholders.  The extensive design review and off-site function test reduced the installation and commissioning time by over 50% and minimized the on-site congestion during the project’s construction phase.

renovated principal technology controls lab

Principal Technology Controls Lab

We first built our controls lab to provide our employees and customer stakeholders with a comfortable work environment to aid our collaborative design process. In 2022 we are proud to announce that we have completed a significant renovation to expand our square footage and technology. Our lab now includes additional PLC platforms, remote IO, and networking capabilities integrated with our controls fabrication shop.

Below are just a few of the capabilities our upgraded lab provides:

  • Reviewing Operator Interface Screens in real-time with all project stakeholders sitting around the same table.
  • Remote Networking allows us to monitor and burn-in your production control panel from the comfort of our lab.
  • Multiple PLC platforms and Remote IO racks allow us to perform everything from simple soft-logic function tests on your production system to complete 100% hardwired IO Factory Acceptance Tests (FATs).
  • Bench Testing capabilities also allow us to provide live education and training labs in-person and online.
ul listed systems

Underwriters Laboratory Certified Control Panels

Principal Technology maintains UL certification in the following industrial control panel categories. This certification can be incredibly important to our customers. Electrical Inspectors and authorized inspectors often require control panels to carry the UL certification.

UL 508A Certification – Industrial Control Panels

UL 698A Certification – Industrial Control Panels Relating to Hazardous (Classified) Locations

UL 1203 Certification – Explosion Proof and Dust-Ignition Proof Electrical Equipment for Use in Hazardous (Classified) Locations

In addition to maintaining these certifications, our engineering and system integration group often works with UL and other Nationally Recognized Testing Laboratories (NRTL) to obtain specific certifications through limited production run testing and field inspections.

Ready to discuss a project?

Reach out to our team to get started

Principal Technology is a full service engineering firm with additional support for system integration, fabrication, sulfur recovery, amine treating, and a wide selection of turnkey solutions.

Call 214-239-3900 or send us a message.

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